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    سلة المشتريات

Vibration and Condition Monitoring

Course Introduction:                                                   

This course aims at providing the participants with a comprehensive theoretical and practical knowledge, and enhancing their skills for the maintenance and operation of rotating equipment. Emphasis shall be laid on topics relevant to machinery maintenance requirements, identify and diagnose the typical faults and troubles of rotating equipment. This includes equipment lubrication, bearing, different types of sealing, coupling, alignment, balance, vibration and analyzes the performance of the rotating equipment components. Selecting the most efficient maintenance strategy will be addressed too

Course Objectives:                                                     

Upon successful completion of this course, the delegates will be able to:

  • Apply techniques for troubleshooting failure causes and consequences
  • Identify causes of machinery failures
  • Apply condition monitoring technique
  • Understand equipment reliability and predictive maintenance fundamentals
  • Carryout lubrication monitoring and analysis
  • Operate procedures best practice
  • Describe RCFA (Root Cause Failure Analysis) procedures and techniques (rotors, journal bearings and vibration, thrust bearings, balance drums, pump mechanical seals, compressor seals -liquid and dry gas, and auxiliary systems)

Who Should Attend?                                                   

The course is designed and targeted to rotating equipment technicians and engineers in charge of troubleshooting, operating and maintaining of rotating equipment. Also, personnel involved in balancing, aligning and analyzing vibration of rotating machinery.

Course Outline:                                                           

Day 1:

Healthy, Safety and Environment HSE

  • HSE (Health, Safety and Environmental Policy)
  • P P E (Personal Protective Equipment)
  • Safety Documents.
  • Hazards Area classification.
  • Rotating Equipment and Safety Requirements for Start-Up and Operation.

     Principles and Procedures

  • Difference between availability and reliability for Rotating Equipment.
  • Basic guidelines for implementing the convenient type of maintenance.

    Rotating Equipment Maintenance

  • Rotating equipment monitoring techniques.
  • Diagnosis the rotating equipment.
  • Troubleshooting data and investigation guidelines.
  • Build up a troubleshooting expert system.

Day 2:

Maintenance Types and applications

  • Rotating machinery maintenance requirement.
  • Types of maintenance and the scope of implementation.
  • Time Based Maintenance
  • Corrective maintenance
  • Preventive maintenance
  • Condition-based maintenance

Day 3:

 Condition-based maintenance

  • Condition Monitoring of Rotating Equipment
  • How to apply Condition Monitoring
  • Tools which can use it for condition monitoring
  • Difference between condition monitoring and predictive maintenance

Day 4:

Vibration Monitoring and Analysis

  • Vibration detection.
  • Measuring factor of Vibration
  • Vibration analysis.
  • Machine problems Due to vibration
  • Balancing single plane and two planes.

Alignment Monitoring and Correction

  • Alignment theory and alignment methods
  • Measuring and correction misalignment
  • Laser, rim and face, reverse indicator alignment

Day 5:

Inspection, Maintenance and Troubleshooting of Rotating Equipment

  • Inspection of Vital Elements of Rotating Equipment and Safety Control
  • Common Failures in Operation of Rotating Equipment
  • Condition Monitoring and Predictive Maintenance
  • Bearing Degradation and Replacement
  • Mechanical Seal Problems in Operation and Root Cause Analysis
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