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    سلة المشتريات

Mechanical Seal (API Plan 11,23,32,53B &65)

Course Introduction:                                                   

This course aims at providing the participants with a comprehensive theoretical and practical knowledge, and enhancing their skills for the maintenance and operation of rotating equipment. Emphasis shall be laid on topics relevant to machinery maintenance requirements, identify and diagnose the typical faults and troubles of Mechanical seals. This includes equipment, different types of sealing, Packing,  balance, vibration and analyzes the performance of the rotating equipment components. Selecting the most efficient maintenance strategy will be addressed too

Course Objectives:                                                     

Upon successful completion of this course, the delegates will be able to:

  • Apply techniques for troubleshooting failure causes and consequences
  • Identify causes of machinery failures
  • Apply condition monitoring technique
  • Understand equipment reliability and predictive maintenance fundamentals
  • Carryout lubrication monitoring and analysis
  • Operate procedures best practice
  • Describe RCFA (Root Cause Failure Analysis) procedures and techniques (rotors, journal bearings and vibration, thrust bearings, balance drums, pump mechanical seals, compressor seals -liquid and dry gas, and auxiliary systems)

Who Should Attend?                                                   

The course is designed and targeted to rotating equipment technicians and engineers in charge of troubleshooting, operating and maintaining of rotating equipment. Also, personnel involved in balancing, aligning and analyzing vibration of rotating machinery.

Course Outline:                                                           

DAY 1:

Healthy, Safety and Environment HSE

  • HSE (Health, Safety and Environmental Policy)
  • P P E (Personal Protective Equipment)
  • Safety Documents.
  • Hazards Area classification.
  • Rotating Equipment and Safety Requirements for Start-Up and Operation.

Principles and Procedures

  • Rotating machinery maintenance requirement.
  • Types of maintenance and the scope of implementation.
  • Difference between availability and reliability for Rotating Equipment.

Rotating Equipment Maintenance

  • Rotating equipment monitoring techniques.
  • Diagnosis the rotating equipment.
  • Troubleshooting data and investigation guidelines.

Day 2:

Pumps: Elements and Technical Characteristics

Centrifugal pumps

  • Components of Centrifugal Pumps.
  • Function of Centrifugal Pumps.
  • Maintenance of Centrifugal Pumps.
  • Inspection Centrifugal Pumps.
  • Troubleshooting of Centrifugal Pumps.
  • Commissioning Centrifugal Pumps.

Packing

  • Function of Packing and usage
  • Packing Materials
  • Difference between Packing and Mechanical Seal
  • How to remove Packing and install it
  • Maintenance of Centrifugal Pumps.

Day 3:

Mechanical Seal Design

  • Theoretical aspects and design
  • Factors affecting design
  • Materials of construction
  • Mechanical seal selection
  • Data requirements for seal selection
  • Seal type selection
  • Selection of the primary seal
  • Selection of the seal arrangement

Day 4:

Mechanical Seals Configurations

  • Mechanical seal applications
  • Seals Classification
  • Wet mechanical seal
  • Dry mechanical seal
  • Balanced and unbalanced mechanical seals
  • Mechanical seals pump considerations
  • Mechanical seals compressor considerations
  • Mechanical seals troubleshooting

DAY 5:

Mechanical Seal (API Plan 11,23,32,53B &65).

  • Mechanical seal API Plan 11
  • Mechanical Seal API plan 23
  • Mechanical Seal API plan 32
  • Mechanical Seal API Plan 53 B
  • Mechanical Seal API plan 65
  • Mechanical Seal Problems in Operation and Root Cause Analysis

Course Methodology:                                                 

A variety of methodologies will be used during the course that includes:

  • (30%) Based on Case Studies
  • (30%) Techniques
  • (30%) Role Play
  • (10%) Concepts
  • Pre-test and Post-test
  • Variety of Learning Methods
  • Lectures
  • Case Studies and Self Questionnaires
  • Group Work
  • Discussion
  • Presentation
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