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    سلة المشتريات

Maintenance and Troubleshooting of Rotating Equipment

Course Introduction: 

This course aims at providing the participants with a comprehensive theoretical and practical knowledge, and enhancing their skills for the maintenance and operation of rotating equipment. Emphasis shall be laid on topics relevant to machinery maintenance requirements, identify and diagnose the typical faults and troubles of rotating equipment. This includes equipment lubrication, bearing, different types of sealing, coupling, alignment, balance, vibration and analyzes the performance of the

rotating equipment components. Selecting the most efficient maintenance strategy will be addressed too

 

Course Objectives:
Upon successful completion of this course, the delegates will be able to:

  • Apply techniques for troubleshooting failure causes and consequences
  • Identify causes of machinery failures
  • Apply condition monitoring technique
  • Understand equipment reliability and predictive maintenance fundamentals
  • Carryout lubrication monitoring and analysis
  • Operate procedures best practice
  • Describe RCFA (Root Cause Failure Analysis) procedures and techniques (rotors, journal bearings and vibration, thrust bearings, balance drums, pump mechanical seals, compressor seals -liquid and dry gas, and auxiliary systems

 

Who Should Attend?
The course is designed and targeted to rotating equipment technicians and engineers in charge of troubleshooting, operating and maintaining of rotating equipment. Also, personnel involved in balancing, aligning and analyzing vibration of rotating machinery.

Course Outline:

DAY 1:

Healthy, Safety and Environment HSE

  • HSE (Health, Safety and Environmental Policy)
  • P P E (Personal Protective Equipment)
  • Safety Documents.
  • Hazards Area classification.
  • Rotating Equipment and Safety Requirements for Start-Up and

Principles and Procedures

  • Rotating machinery maintenance requirement.
  • Types of maintenance and the scope of implementation.
  • Difference between availability and reliability for Rotating Equipment.
  • Basic guidelines for implementing the convenient type of

Rotating Equipment Maintenance

  • Rotating equipment monitoring techniques.
  • Diagnosis the rotating equipment.
  • Troubleshooting data and investigation guidelines.
  • Build up a troubleshooting expert system.

 

Day 2:

Pumps: Elements and Technical Characteristics

  • How do pumps work?
  • Why do we need pumps?
  • How are pumps powered?

Centrifugal pumps

  • Components of Centrifugal Pumps.
  • Function of Centrifugal Pumps.
  • Maintenance of Centrifugal Pumps.
  • Inspection Centrifugal Pumps.
  • Troubleshooting of Centrifugal Pumps.
  • Commissioning Centrifugal Pumps.
  • Positive Displacement pumps
  • Types of Positive Displacement Pumps.
  • Components of Positive Displacement Pumps.
  • Function of Positive Displacement Pumps.
  • Maintenance of Positive Displacement Pumps.
  • Inspection Positive Displacement Pumps.
  • Troubleshooting of Positive Displacement Pumps.
  • Commissioning Positive Displacement Pumps.

 

Day 3:
Compressors: Elements and Technical Characteristics

  • How do Compressors work?
  • Why do need Compressors?
  • How are Compressors powered?

 

Centrifugal Compressors

  • Components of Centrifugal Compressors.
  • Function of Centrifugal Compressors.
  • Maintenance of Centrifugal Compressors.
  • Inspection Centrifugal Compressors.
  • Troubleshooting of Centrifugal Compressors.
  • Commissioning Centrifugal Compressors.

 

Positive Displacement Compressors

  • Types of Positive Displacement Compressors.
  • Components of Positive Displacement Compressors.
  • Function of Positive Displacement Compressors.
  • Maintenance of Positive Displacement Compressors.
  • Inspection Positive Displacement Compressors.
  • Troubleshooting of Positive Displacement Compressors.
  • Commissioning Positive Displacement Compressors.

Day 4

Gas Turbine: Elements and Technical Characteristics

  • How do Gas Turbine work?
  • What is application for Gas Turbine?
  • What is the difference Types of Gas Turbine?

 

Components of Gas Turbines.

  • Auxiliary system for Gas Turbines.
  • Maintenance of Gas Turbines.
  • Inspection of Gas Turbines.
  • Troubleshooting of Gas Turbine.
  • Commissioning of Gas Turbines.

 

Gears and Gearbox

  • Gearbox, Types, Construction and Failure analysis
  • Bearing, Types, Components and Failure analysis.
  • Rotating equipment replacement analysis.

 

DAY 5
Diesel Engine: Elements and Technical Characteristics

  • How do Diesel Engine work?
  • What is application for Diesel Engine?
  • Components of Diesel Engine.
  • Maintenance of Diesel Engine.
  • Troubleshooting of Diesel Engine.

 

Gas Engine: Elements and Technical Characteristics

  • How do Gas Engine work?
  • What is application for Gas Engine?
  • Components of Gas Engine.
  • Maintenance of Gas Engine.
  • Troubleshooting of Gas Engine.

Day 6:
Alignment Monitoring and Correction

  • Alignment theory and alignment methods
  • Measuring and correction misalignment
  • Laser, rim and face, reverse indicator alignment
  • Vibration Monitoring and Analysis
  • Vibration detection.
  • Vibration analysis.
  • Balancing single plane and two planes.

 

Day 7:
Inspection, Maintenance and Troubleshooting of Rotating Equipment

  • Inspection of Vital Elements of Rotating Equipment and Safety Control
  • Common Failures in Operation of Rotating Equipment
  • Condition Monitoring and Predictive Maintenance
  • Bearing Degradation and Replacement
  • Mechanical Seal Problems in Operation and Root Cause Analysis

 

Course Summary and Review
Final Technical Assessment

 Course Methodology:

A variety of methodologies will be used during the course that includes:

  • (30%) Based on Case Studies
  • (30%) Techniques
  • (30%) Role Play
  • (10%) Concepts
  • Pre-test and Post-test
  • Variety of Learning Methods
  • Lectures
  • Case Studies and Self Questionnaires
  • Group Work
  • Discussion
  • Presentation
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