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    سلة المشتريات

Machinery Alignment

Course Introduction:                                                   

This course aims at providing the participants with a comprehensive theoretical and practical knowledge, and enhancing their skills for the maintenance and operation of rotating equipment. Emphasis shall be laid on topics relevant to machinery maintenance requirements, identify and diagnose the typical faults and troubles of rotating equipment. This includes equipment Alignment, bearing, different types of misalignment, coupling, alignment, balance, vibration and analyzes the performance of the rotating equipment components. Selecting the most efficient maintenance strategy will be addressed too

Course Objectives:                                                     

Upon successful completion of this course, the delegates will be able to:

  • Apply techniques for troubleshooting failure causes and consequences
  • Identify causes of machinery failures
  • Apply condition monitoring technique
  • Understand equipment reliability and predictive maintenance fundamentals
  • Carryout lubrication monitoring and analysis
  • Operate procedures best practice
  • Describe RCFA (Root Cause Failure Analysis) procedures and techniques (rotors, journal bearings and vibration, thrust bearings, balance drums, pump mechanical seals, compressor seals -liquid and dry gas, and auxiliary systems)

Who Should Attend?                                                   

The course is designed and targeted to rotating equipment technicians and engineers in charge of troubleshooting, operating and maintaining of rotating equipment. Also, personnel involved in balancing, aligning and analyzing vibration of rotating machinery.

Course Outline:   

DAY 1:

Healthy, Safety and Environment HSE

  • HSE (Health, Safety and Environmental Policy)
  • P P E (Personal Protective Equipment)
  • Safety Documents.
  • Hazards Area classification.
  • Rotating Equipment and Safety Requirements for Start-Up and Operation.

     Principles and Procedures

  • Rotating machinery maintenance requirement.
  • Types of maintenance and the scope of implementation.
  • Difference between availability and reliability for Rotating Equipment.
  • Basic guidelines for implementing the convenient type of maintenance.

Day 2:

Pumps: Elements and Technical Characteristics

  • How do pumps work?
  • Why do we need pumps?
  • How are pumps powered?

Centrifugal pumps

  • Components of Centrifugal Pumps.
  • Function of Centrifugal Pumps.
  • Maintenance of Centrifugal Pumps.
  • Inspection Centrifugal Pumps.
  • Troubleshooting of Centrifugal Pumps.
  • Commissioning Centrifugal Pumps.

Positive Displacement pumps

  • Types of Positive Displacement Pumps.
  • Components of Positive Displacement Pumps.
  • Function of Positive Displacement Pumps.
  • Maintenance of Positive Displacement Pumps.
  • Inspection Positive Displacement Pumps.
  • Troubleshooting of Positive Displacement Pumps.
  • Commissioning Positive Displacement Pumps.

Day 3:

Couplings: Types, Application & Operation

  • Classification & Application of Couplings
  • Characteristics of Rigid Couplings
  • Characteristics of Flexible Couplings
  • Selection of Parameters of Couplings for Pumps & Compressors and Turbines
  • Advantages & Disadvantages of Different Types
  • Vibration Monitoring and Analysis

Day 4

Shaft Alignment Basics

  • Need for Shaft Alignment
  • Effects of Shaft Misalignment
  • Types of Misalignment: Offset and Angularity
  • Measuring Techniques
  • Rim and Face Alignment Method: TIR Determination
  • Balancing single plane and two planes.

Day 5:

Alignment Measurement Methods

  • Reverse Dial Methodology
  • Correcting Misalignment: Foundation and Soft Foot
  • Thermal Growth Determination
  • Laser Optic Technique
  • Misalignment Detected by Vibration Monitoring
  • Effect of Misalignment of Bearings
  • Vibration Monitoring Results as Indication of Misalignment
  • Effect of Misalignment on Seals of Pumps and Compressors

Course Methodology:         

A variety of methodologies will be used during the course that includes:

  • (30%) Based on Case Studies
  • (30%) Techniques
  • (30%) Role Play
  • (10%) Concepts
  • Pre-test and Post-test
  • Variety of Learning Methods
  • Lectures
  • Case Studies and Self Questionnaires
  • Group Work
  • Discussion
  • Presentation
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