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    سلة المشتريات

Hydrodynamic& Antifriction Bearing

Course Introduction:                                                   

This course aims at providing the participants with a comprehensive theoretical and practical knowledge, and enhancing their skills for the maintenance and operation of rotating equipment. Emphasis shall be laid on topics relevant to machinery maintenance requirements, identify and diagnose the typical faults and troubles of rotating equipment. This includes equipment lubrication, bearing, different types of sealing, coupling, alignment, balance, vibration and analyzes the performance of the rotating equipment components. Selecting the most efficient maintenance strategy will be addressed too

Course Objectives:                                                     

Upon successful completion of this course, the delegates will be able to:

  • Apply techniques for troubleshooting failure causes and consequences
  • Identify causes of machinery failures
  • Apply condition monitoring technique
  • Understand equipment reliability and predictive maintenance fundamentals
  • Carryout lubrication monitoring and analysis
  • Operate procedures best practice
  • Describe RCFA (Root Cause Failure Analysis) procedures and techniques (rotors, journal bearings and vibration, thrust bearings, balance drums, pump mechanical seals, compressor seals -liquid and dry gas, and auxiliary systems)

Who Should Attend?                                                   

The course is designed and targeted to rotating equipment technicians and engineers in charge of troubleshooting, operating and maintaining of rotating equipment. Also, personnel involved in balancing, aligning and analyzing vibration of rotating machinery.

Course Outline:                                                           

DAY 1:

Healthy, Safety and Environment HSE

  • HSE (Health, Safety and Environmental Policy)
  • P P E (Personal Protective Equipment)
  • Safety Documents.
  • Hazards Area classification.
  • Rotating Equipment and Safety Requirements for Start-Up and Operation.

Principles and Procedures

  • Rotating machinery maintenance requirement.
  • Types of maintenance and the scope of implementation.
  • Difference between availability and reliability for Rotating Equipment.

Rotating Equipment Maintenance

  • Rotating equipment monitoring techniques.
  • Diagnosis the rotating equipment.
  • Troubleshooting data and investigation guidelines.

Day 2:

Pumps: Elements and Technical Characteristics

Centrifugal pumps

  • Components of Centrifugal Pumps.
  • Function of Centrifugal Pumps.
  • Maintenance of Centrifugal Pumps.
  • Inspection Centrifugal Pumps.
  • Troubleshooting of Centrifugal Pumps.

Positive Displacement pumps

  • Types of Positive Displacement Pumps.
  • Components of Positive Displacement Pumps.
  • Function of Positive Displacement Pumps.
  • Maintenance of Positive Displacement Pumps.
  • Troubleshooting of Positive Displacement Pumps.

Day 3:

Compressors: Elements and Technical Characteristics

Centrifugal Compressors

  • Components of Centrifugal Compressors.
  • Function of Centrifugal Compressors.
  • Maintenance of Centrifugal Compressors.
  • Troubleshooting of Centrifugal Compressors.

Positive Displacement Compressors

  • Types of Positive Displacement Compressors.
  • Components of Positive Displacement Compressors.
  • Function of Positive Displacement Compressors.
  • Maintenance of Positive Displacement Compressors.

Gearbox and Vibration

  • Gearbox, Types, Construction and Failure analysis
  • Vibration detection and analysis of rotating Equipment
  • Types of misalignment and how to correct

Day 4

 Antifriction Bearing

  • Antifriction Bearing Types
  • Antifriction Bearing construction and application
  • Mounted and dismounted Anti frication Bearing
  • Antifriction Bearing Lubrication Method and Types.
  • Antifriction Bearing Root Cause Failure
  • Vibration and Misalignment effect of bearing life time

DAY 5

Hydrodynamic Bearing

  • Antifriction Bearing Types
  • Antifriction Bearing construction and application
  • Mounted and dismounted Anti frication Bearing
  • Antifriction Bearing Lubrication Method and Types.
  • Antifriction Bearing Root Cause Failure
  • Vibration and Misalignment effect of bearing life time
  • Bearing Degradation and Replacement

Course Methodology:                                                 

A variety of methodologies will be used during the course that includes:

  • (30%) Based on Case Studies
  • (30%) Techniques
  • (30%) Role Play
  • (10%) Concepts
  • Pre-test and Post-test
  • Variety of Learning Methods
  • Lectures
  • Case Studies and Self Questionnaires
  • Group Work
  • Discussion
  • Presentation
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